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Heat-Set Threaded Inserts (M4 Threads)

  • $ 024

Heat-Set Threaded Inserts are a great option for 3D printed parts or making repairs to any thermoplastic part. They provide a much stronger connection than simply threading screws into the plastic. Brass will also last much longer than plastic threads and is less likely to cross thread which makes them ideal for parts that are assembled and disassembled often. These inserts can be easily and quickly installed by heating them with a standard soldering iron on a low-heat setting and using the soldering iron's tip to press the insert into place.  The melted plastic will flow around the knurls and ridges on the insert as it is pressed in and solidify when cool, locking it in place.

For optimum strength the manufacturer recommends that the tapered inserts should be used in holes designed with an 8° total inward taper to the sides. We find that due to the irregular surface finish from 3D printed layers that these inserts are very forgiving and will usually work well in holes designed with straight sides as well. Our M4 inserts are tapped for M4x0.7mm metric threads.

Tapered Long

  • Maximum Insert Diameter: 0.234" (~5.94mm)
  • Optimum Installation Hole Size:   ~0.199" (~5.05mm) with 8° taper.
  • Length: ~5/16" (~7.94mm)
  • Vanes: 2
  • Material: Brass


Design tips for using Heat-Set threaded inserts

When fastening multiple parts together, make sure the the diameter of the screw hole on the part lying directly against the part with the heat-set insert is smaller than the outer diameter of the insert. This will ensure that the clamping force generated by tightening the screw does not pull the insert out of place.
Design tips for using threaded inserts
Alternatively, you might want to consider placing the Heat-Set Threaded insert on the back side of the part if the screw goes completely through. 
Ideally tapered inserts are meant to be placed into holes designed with an 8° inward taper. However when using the inserts on 3d printed parts, we find that the gaps between the stacked layers, and the tendency of FDM style 3d printers to produce slightly undersized holes usually compensates for this. However you may have to experiment with your set-up if you need the strongest connection possible for your application.

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